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Classification & segmentation of Computer Vision

Source: Packt Publishing (2021): Computer Vision

Relevance to the Future of Logistics

People: Operations, Health & Safety

Computer vision and AI technologies offer effective solutions for enhancing workplace safety in logistics facilities by monitoring and analyzing movements of people and vehicles in real time. They enable proactive safety decisions, workflow improvements, and prompt corrective actions to mitigate risk and ensure a safer working environment.

In addition, computer vision used in human pose estimation (HPE) enables assessment of ergonomics in the workplace. TuMeke, a tech company, has developed an AI ergonomic risk assessment platform using computer vision that enables users to record and analyze smartphone videos of tasks like lifting boxes in warehouses to identify unsafe postures and enhance workplace safety.

The workforce should not only use appropriate personal protective equipment (PPE) but also wear it correctly. Using computer vision technology, AI systems can track and ensure compliance with PPE safety-at-work protocols, reducing incident risk.

Bottlenecks, inefficiencies, and activity hotspots can be revealed by computer vision-based heatmaps in warehouses and yards, informed by surveillance camera feeds. With this information, managers can optimize inventory placement and increase operational efficiency. Computer vision systems also offer a solution for efficiently counting people and vehicles in logistics facilities, helping managers optimize staffing levels and ensure compliance with safe occupancy requirements. Startups like AIVID provide automated detection and counting capabilities along with demographic insights.

To optimize the pick path, computer vision can be used alongside ML algorithms. Managers can analyze camera feeds to identify patterns, trends, and potential workflow adjustments to increase efficiency, save costs, and enhance overall warehouse operations.

Additionally, intelligent surveillance systems equipped with computer vision technology can analyze real-time video footage using advanced algorithms to enhance safety and security. They can detect unauthorized entry or suspicious behavior, generate alerts for prompt response and proactive intervention, and ultimately reduce theft and increase overall safety.

Shipments: Measurement, identification & inspection

Accurate measurement and efficient processing of packages are essential to storing, handling, and transporting goods. The task of dimensioning can be automated using computer vision technology – examples include solutions from MetriXFreight and Qboid.

Computer vision systems can also make valuable contributions to quality inspection, especially as early detection of damage during shipment protects brand image and ensures consumer satisfaction. Items must be correctly and legibly labeled, and computer vision technology helps ensure label accuracy and integrity, identifying errors and anomalies to facilitate efficient resolution and compliance with legal requirements. Startups like Visionify offer solutions for label checking in various shipping scenarios. To further streamline product identification, companies like Banner and Zetes offer innovative solutions for decoding challenging barcodes and ensuring shipping and loading accuracy.

In addition, automated sorting systems utilizing AI and neural networks streamline the visual classification of shipments, enhancing efficiency and accuracy. Good examples are Photoneo singulation and sorting solutions which can recognize parcels with 95% accuracy and high throughput rates using 3D scanners and AI algorithms.

Assets

To protect logistics assets, computer vision technology can be used for predictive maintenance, issuing alerts so that the maintenance team can intervene before any issue arises. This also allows managers to schedule repairs and upkeep to prolong asset life and prevent failure. Combining computer vision with human observation helps capture the full picture, as asset performance may be impacted by qualitative factors, such as the way in which a worker interacts with a device.

When planning capacity to optimize asset utilization, computer vision can be implemented in asset management to deliver quicker insights than the human eye and those from human experience. For example, this AI-based technology can assess the overall space inside trucks and containers to calculate available volume prior to loading – information that helps determine the optimal arrangement of items to maximize loads and minimize wasted space. In the warehouse, computer vision can be used to analyze the dimensions and orientation of pallets and roller cages, helping ensure these assets are positioned for optimal load distribution and peak efficiency. Meanwhile, assets outside the warehouse can be monitored 24/7 by an integrated system combining computer vision with surveillance. To restrict yard access to registered vehicles only, cameras can identify each truck and log its entry time, exit time, and number of daily trips. The system can also measure asset usage patterns, including idle time, and use this data to help optimize fleet operations.

Challenges

Challenge 1

If workplace surveillance methods are perceived as invasive, this may lower employee morale, increase work-related stress, and cause counterproductive work behaviors.

Challenge 2

Cameras may not see everything; for example, if the field of view is obstructed during capacity assessment, perhaps by a stack of goods waiting to be packed, a workflow change may be needed.

Challenge 3

Environmental factors such as poor lighting, shadows, and reflection may challenge the capabilities of computer vision, in which case a manual process could also be needed.

If workplace surveillance methods are perceived as invasive, this may lower employee morale, increase work-related stress, and cause counterproductive work behaviors.
Cameras may not see everything; for example, if the field of view is obstructed during capacity assessment, perhaps by a stack of goods waiting to be packed, a workflow change may be needed.
Environmental factors such as poor lighting, shadows, and reflection may challenge the capabilities of computer vision, in which case a manual process could also be needed.

Outlook

Computer vision technology has matured significantly in the last two years, leading to remarkable growth in implementation and expanding applications in logistics operations. Increased investment in AI is anticipated to further advance computer vision solutions, with AI serving as the backbone for image recognition.

While computer vision has proved its value in dimensioning, health and safety, and other applications, challenges remain. These include technology acceptance, data privacy compliance, cybersecurity, hardware upgrades, and material identification. Despite these hurdles, computer vision remains integral to the automation and digitalization of logistics for more efficient and sustainable operations.

This trend should be ACTIVELY monitored,with implementations available for many use cases today.

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Sources

  1. DHL (2023): DHL – Computer Vision Health & Safety Proof-of-Concept with Protex AI
  2. Global Data (2023): Computer Vision Market Size, Share, Trends and Analysis by Region, Industry Vertical and Segment Forecasts to 2026